[Tech practices](https://stasx.com.au/tech-practices)Manufacturing & Operation

# Smarter operations for manufacturers

Smart factory tools, connected machines and better ways to run operations.

[Start a conversation](https://stasx.com.au/contact) [All practices](https://stasx.com.au/tech-practices)

## Better manufacturing operations

Our Manufacturing & Operation team combines manufacturing know-how with modern technology. We help manufacturers adopt connected machines and smart factory tools, and use data to improve how they work.

From the shop floor to the executive team, our solutions give you a clearer view, help you work more efficiently and let you plan ahead.

## Our process

A clear line from idea to impact.

1.  01
    
    ### Assessment & Roadmap
    
    Review where you are today, find quick wins and plan the work in stages.
    
2.  02
    
    ### Connectivity Layer
    
    Set up the connected infrastructure, link your equipment and start collecting data.
    
3.  03
    
    ### Data Platform
    
    Build one data platform to bring your data together, store it and analyse it.
    
4.  04
    
    ### Applications & Analytics
    
    Roll out production systems, dashboards and AI models to improve operations.
    
5.  05
    
    ### Continuous Improvement
    
    Extend to more areas and keep improving how you operate.
    

## Where we put the effort

Comprehensive solutions tailored to your needs.

-   01
    
    ### IIoT Implementation
    
    Connect machines, sensors and systems so you can see and control what is happening live.
    
    -   Sensor integration
    -   Edge computing
    -   IoT platform selection
    -   Connectivity solutions
    
-   02
    
    ### MES/MOM Systems
    
    Systems that manage and improve production on the shop floor.
    
    -   Production scheduling
    -   Quality management
    -   Inventory tracking
    -   Traceability
    
-   03
    
    ### Digital Twin Development
    
    Digital copies of your machines and plant that you can use to test changes safely.
    
    -   Asset modeling
    -   Process simulation
    -   What-if analysis
    -   Performance prediction
    
-   04
    
    ### Predictive Maintenance
    
    AI that predicts problems early, so you avoid downtime and your machines last longer.
    
    -   Condition monitoring
    -   Failure prediction
    -   Maintenance scheduling
    -   Spare parts optimization
    
-   05
    
    ### Process Automation
    
    Automate manual work to make it more consistent and lower costs.
    
    -   RPA implementation
    -   Workflow automation
    -   Quality inspection
    -   Material handling
    
-   06
    
    ### Operational Analytics
    
    Clear data and reports that help you keep improving.
    
    -   OEE dashboards
    -   Production analytics
    -   Energy management
    -   Supply chain visibility
    

## The toolkit behind the work

Proven platforms and frameworks, chosen for the job rather than the hype.

### IoT Platforms

-   AWS IoT
-   Azure IoT Hub
-   PTC ThingWorx
-   Siemens MindSphere
-   OSIsoft PI

### MES/MOM

-   Siemens Opcenter
-   Rockwell FTPC
-   AVEVA MES
-   SAP ME
-   Infor CloudSuite

### Digital Twin

-   Azure Digital Twins
-   Ansys Twin Builder
-   Siemens Simcenter
-   NVIDIA Omniverse

### Edge & PLCs

-   Raspberry Pi
-   Intel NUC
-   Siemens S7
-   Allen-Bradley
-   Beckhoff

### Analytics & AI

-   Python
-   TensorFlow
-   Apache Spark
-   Power BI
-   Tableau

### Protocols

-   OPC UA
-   MQTT
-   Modbus
-   Profinet
-   EtherNet/IP

## Key benefits

-   ### Increased OEE
    
    Get more from your equipment with live monitoring and tuning.
    
-   ### Reduced Downtime
    
    Predicting problems early prevents breakdowns and lost production.
    
-   ### Quality Improvement
    
    Live quality checks and automatic inspection mean fewer defects.
    
-   ### Energy Savings
    
    Track and reduce the energy you use across your operations.
    
-   ### Workforce Productivity
    
    Give your team digital tools and live information.
    
-   ### Supply Chain Agility
    
    A clearer view lets you react faster when the supply chain is disrupted.
    

## Explore other practices

Four practices, one engineering team.

[All tech practices](https://stasx.com.au/tech-practices)

-   [### Product System & Development
    
    From idea to launched product.
    
    Explore](https://stasx.com.au/tech-practices/product-development)
-   [### Digital & Software
    
    Cloud platforms and system updates.
    
    Explore](https://stasx.com.au/tech-practices/digital-software)
-   [### Data Analytics & AI
    
    Data turned into decisions.
    
    Explore](https://stasx.com.au/tech-practices/data-ai)

## Ready to improve your operations?

Tell us about your plant and we will show you how we can help.

[Start a conversation](https://stasx.com.au/contact) [info@stasx.com.au](mailto:info@stasx.com.au)

[(+61) 406 267 743](tel:+61406267743)

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Page: https://stasx.com.au/tech-practices/manufacturing-ops
Summary: Connected machines, smart factory tools and better data to improve how manufacturers work, from the shop floor to the executive team.
Company: STASX, technology consulting and digital engineering. Phone (+61) 406 267 743. Site map for assistants: https://stasx.com.au/llms.txt